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Results and analysis for a dozen tanks included in the study are shown in the bar chart on page 47."We typically found from 1 quart to 1 gallon of dirt and rust in the bottom of tanks we cleaned," says Country Energy''s Norm Dooley. "And in one case, we found 4 1/2 gallons of contaminants in the tank."Dirt, rust are main problemsA lab analysis of material from selected tanks shows the contaminants are primarily dirt and rust. "We assume the dirt got into the tanks during filling (when the cap was removed) or it could have blown into the tanks through the vent cap. It''s also likely that dust was sucked into the tanks when they naturally breathed as fuel volume or air temperature changed," says Dooley. Weld wire. SAW uses electrodes of continuous wire, solid or flux- or metal-cored. Selection depends on base-metal composition and thickness, flux, joint design, and cleanliness. AWS specifications A5. 17 and A5.23 detail filler materials for SAW of carbon and low-alloy steels; A5.9 and A5.1, filler metals weld corrosion-resisting stainless steels and nickel alloys, respectively.Hardfacing ElectrodesHardfacing welds a wear-resistant material to a substrate-base material that is commonly mild, alloy, or stainless steel. Hardfacings can be deposited manually using SMAW electrodes; semiautomaticaly using solid wire and self shielded flux cored electrodes; or automatically by submerged-arc welding. The method chosen depends on the size and accessibility of the area to be surfaced.
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