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Today, the HVAC system components are spread throughout the engine compartment, exposing them to high heat and vibration. The automotive alternator and HVAC components are often among cheap the top five product reliability issues cited for both construction equipment and on-highway trucks.The newly developed MorElectric HVAC module system combines all the HVAC components into a new module that uses an electrically powered, hermetically sealed compressor. "Packaging all the components together," Orr said, "also allows the use of rigid refrigerant tubing, and eliminates refrigerant permeation through the hoses. We expect to achieve a 5x improvement in reliability and a 3x improvement in durability over current air conditioning systems as used in trucks and construction equipment today." The HVAC module removes the condenser from the radiator area of the engine compartment, providing more physical space, as well as eliminating the air conditioning thermal load from the radiator air stream. Cat estimates its new modular HVAC also eliminates as many as 65 parts. Field service thus becomes a simple replacement function. The module can be swapped out in less than an hour, allowing customers to quickly get back up and running, and returned to revenue service. 7. Upgraded tests for brake lining classifications. Trade associations like the SAE are establishing standards to offer closer tolerances on friction characteristics that would be improvements over the standard edge-code markings. One computer model test revealed that an 80,000-lb tractor trailer traveling at 60 MPH would stop at 241 feet with OEM lining and 302 feet with replacement lining even through both had the same edge-code markings.8. Non-asbestos and semi-metallic brake lining have replaced asbestos brake lining to comply with US environmental protection regulations. The track record on the new lining has been good, and no major problems have developed.9. Long stroke brake chambers are now replacing the conventional types. Consider that the Type 30 brake chamber offers 1/2 inch of reserve stroke before the piston bottoms out and braking force is lost. A long-stroke chamber provides three-quarters-inch of reserve stroke. Also, look for visible adjustment indicators to ensure proper brake adjustment.
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