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"We''ve run them for four months with zero problems," reports Tolley. "We reduced the number of valves on the new vats by six, and there''s less need for back-flushing of the system." He estimates 10 to 15 lbs. of cheese is back-flushed with conventional valve systems. Given the plant''s 12 vats, that''s a lot of product waste that can be eliminated and fewer housekeeping issues with which to contend. The valves are being incorporated in the $40 million mozzarella plant that Davisco is building in Lake Norden, S.D. That facility is scheduled to come on line in September. In Dean''s case, he learned some very important points regarding service, preventive maintenance and driving skills when he helped assemble and test-drive his first fun kart. Those lessons include:1. How to read and follow instructions2. How to use the correct tools to assemble a fun kart3. How and why to check engine oil before each use4. How to inflate tires to the correct pressure5. How to place a vehicle on safety stands before testing or working on it6. How to start a rope-pull engine7. How to block a wheel when parked Filler-metal selection for FCAW depends on base-metal composition, cleanliness of base metal, thickness, a0d service. AWS specifications: A5.20, Specification for Carbon Steel Electrodes for Flux-cored Arc Welding, for low-carbon steel up to 0.15 C and mild steel 0.15 to 0.29 C; A5.29, Specification for Low Alley Electrodes for Flux-cored Arc Welding, for steel of higher carbon content and the low-alloy types; A5.22, Specification for Flux-cored Corrosion-Resisting Chromium and Chromium-Nickel Steel Electrodes, for stainless steels.Gas-Tungsten-Arc Welding (GTAW, TIG)GTAW rises an arc between a nonconsumable electrode and the work. It joins with or without filler metal. AWS A5.12 lists electrode types and sizes. All are tungsten, some with thoria, zirconia, ceria, or lanthana added. Thoria provides higher current-carrying capacity than prime tungsten with less contamination of the weld pool. Other benefits: better arc start, greater arc stability. Zirconiated electrodes perform well with alternating current: the arc is stable, the electrode retains a (tailed end during welding, and has current-carrying capacity of thoriated electrodes. Zirconiated electrodes resist contamination and minimize tungsten contamination of weld metal.
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