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In 1997, they put 2 men and 2 women in a 30-foot chamber for 91 days (Schreckenghost et al. 1998b). A physical-chemical air revitalization system recycled the air for 3 of the 4 people, and a wheat crop in the 10-foot chamber did the same for the fourth. The ALS team also experimented with a solid-waste incinerator. Our second ALS AI control system managed the transfer of O2 and CO2 among the gas reservoirs for this test to ensure crew and crop health and to recycle gases produced by waste incineration. These reservoirs included a crew habitat, a plant chamber, an airlock, and a number of pressurized tanks (figure 1). Operating 24 hours a day, 7 days a week, the AI system also used a generative planner that scheduled waste incinerations and crop planting ventoscooters and harvesting, coordinating these tasks with the day-to-day product gas transfer. For both these projects, we used a three-layer architecture (Gat 1998) to design, organize, and develop the control software. AR&SD had used a particular implementation of this architecture known as 3T (see The 3T Intelligent Control System) in a number of robot projects prior to 1995 (Bonasso et al. 1997), and because life support systems are a form of immobots (Williams and Nayak 1996), its application to ALS projects was straightforward. For special applications, manufacturers offer metal-cored wires for GMAW. These are composite electrodes comprised of a metal sheath with a powder-metal core. They are often confused with flux-cored wires, which form a slag that completely covers the weld bead face; metal-cored wires produce very little slag. A major advantage of metal-cored wires is the ability to manufacture specialized alloy compositions not easily available or producible in solid wire fore1. Modifying the composition of the powder-alloy core allows the wire manufacturer ventoscooters to customize wire formulations to metallurgical, compositional, or physical properties per customer demand. Horizontal-fillet welds made with metal-cored GMAW can deposit weld metal at rates up to 20 percent higher than with solid wire. Alloying elements, such as silicon, in the powder-metal core improve sidewall wetting and reduce weld-bead convexity by reducing surface tension of the molten weld pool. For this reason, flat and horizontal welds deposited with metal-cored wires have better appearance than weld metal deposited with flux cored and solid wires. Compared to solid wires, metal-cored wires also result in higher current density, for increased penetration; a wider operating window with respect to welding-process variables: better sidewall melting; and less lack of fusion.
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